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Hydraulic Breaker Excavator 2-4 Ton
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  • Hydraulic Breaker Excavator 2-4 Ton

Hydraulic Breaker Excavator 2-4 Ton

The hydraulic breaker consists of core components such as the breaker body, piston, drill rod, and valve body. The following are the materials commonly used for these components: -Breaker body material: Made of high-strength alloy steel, with added alloy elements such as chromium, nickel, molybdenum, etc., it can improve the hardness and wear resistance of the steel, ensuring that the hammer body has sufficient strength and toughness under high stress conditions. -Piston material: Made of high-strength alloy steel or aluminum alloy. Aluminum alloy pistons are lightweight and corrosion-resistant, but alloy steel is still the preferred choice for high-strength applications. Small and medium-sized hydraulic hammer pistons are commonly made of low-alloy steels such as 42crmo, 40crnimo, and GCr15, while large and medium-sized hydraulic hammer pistons are commonly made of low-alloy steels such as 9cr2mo, 9crsi, 86crmov7, and 9cr3mo, or low-carbon alloy steels such as SNCM616V, SNCM26V, 18CrNimo7-6, and 20Cr2Ni4. -Drill rod material: 40 chromium molybdenum and 42 chromium molybdenum are used, among which 42 chromium molybdenum is relatively more wear-resistant and suitable for high hardness stone crushing operations. -Valve body material: Usually made of high-strength alloy steel or cast iron, it needs to maintain good sealing and wear resistance under high pressure conditions.
  • Product description
  • Model
    Main body weight (kg/lbs)
    Total weight (kg)
    Length (mm)
    Width (mm)
    Height (mm)
    Hydraulic oil pressure (kg/cm2 psi/bar)
    Hydraulic oil flow (l/min gal/min)
    Impact frequency (bpm)
    Hose diameter (mm/inch)
    Drill rod diameter (mm/inch)
    Weight of drill rod (kg)
    Bucket  capacity(m3)
    Excavator weight (ton)
    Main valve type
    Rear shell nitrogen gas (kg/cm2)
    Drainage valve pressure (kg/cm2)

    450  

    71/156

    117

    1091

    255

    431

    90-120 1280-1704 88-117

    20-30 5-8

    700-1200

    12.7 1/2

    45 1.77

    8

    0.03-0.1

    1.2-3.0

    Build-in

    16.5

    140

     

    The excavator's breaker hammer, being an important auxiliary tool of heavy construction machinery, plays an irreplaceable role in construction, mining, road construction, and building demolition due to its powerful crushing ability and wide range of applications. Below is a detailed description of the excavator's breaker hammer:

    Definition and Overview 
    The excavator's breaker hammer, as the name suggests, is a type of hydraulic breaking equipment mounted on an excavator. It is powered through a hydraulic system and uses high-speed impacts to transfer energy to the object being destroyed, thereby achieving the crushing and demolition of concrete structures, stones, and other hard materials. As an important working tool of the excavator, the emergence of the breaker hammer significantly enhances construction efficiency and operational flexibility.

    Structural Composition 
    The excavator's breaker hammer mainly consists of the following key components:
    Housing: The housing completely envelops the hammer body and is filled with vibration-damping materials to reduce vibration and noise. The design of the housing not only protects the internal structure of the hammer but also ensures safe operation.
    Hammer body: The hammer body is the main component of the breaker hammer, including the piston, welding rod, and other key elements. The piston is driven by the hydraulic system, performing reciprocating movements, thus striking the welding rod and creating a powerful crushing force.
    Hydraulic system: The hydraulic system is the power source of the breaker hammer, including the hydraulic pump, hydraulic cylinder, hydraulic pipeline, control valve, and other components. The hydraulic pump directs hydraulic oil into the hydraulic cylinder, creating high-pressure hydraulic pressure and pushing the piston to move.
    Control system: The control system is responsible for managing the operation of the hydraulic system, including the flow and pressure of hydraulic oil, as well as the opening and closing and frequency of the breaker hammer's operation. The operator issues commands through the excavator's control lever, and the control system receives commands and manages the operation of the hydraulic system.

    Working Principle 
    The working principle of the excavator's breaker hammer is based on the principles of hydraulic transmission and impact crushing. When the hydraulic system is activated, the hydraulic pump sends hydraulic oil into the hydraulic cylinder, creating high-pressure hydraulic pressure. This high-pressure liquid pressure pushes the piston into a reciprocating motion, thus striking the welding rod. Upon impact, the rod generates a high-speed impact force, which is transmitted to the object being destroyed by the pointed or flat head of the hammer. Under the action of the high-speed impact force, cracks form on the object, and it gradually breaks apart. Meanwhile, the hydraulic system can also control the opening and closing and frequency of the breaker hammer to adapt to different materials and various crushing needs.

    Operational Characteristics 
    Strong crushing force: The excavator's breaker hammer uses high-strength materials and precise design, which can generate a strong crushing force and easily handle the crushing operation of various hard materials.
    High operational efficiency: The working principle of the breaker hammer determines its fast working speed and high efficiency. It can perform more crushing tasks at the same time and increase construction efficiency.
    Good stability: The vibration-damping design of the housing and precise control of the hydraulic system ensure the stability and reliability of the hammer during operation.
    Low noise level: The housing wrapping and the use of vibration-damping materials reduce noise pollution during the hammer's operation and enhance the comfort of the working environment.
    Convenient maintenance: The structure of the breaker hammer is reasonably designed, making it easy to maintain and repair. During operation, it is only necessary to regularly check and replace hydraulic oil and worn parts to ensure normal working conditions.

    Areas of Application 
    The excavator's breaker hammer is widely used in the following areas:
    Construction: In the process of demolition and reconstruction of buildings, the breaker hammer can quickly crush concrete structures, steel bars, and other obstacles, increasing demolition efficiency and reducing noise and dust pollution.
    Mining industry: In the mining industry, breaker hammers can crush hard materials such as ores and stones, increasing mining efficiency and reducing mining costs.
    Road construction: In the process of road construction and maintenance, breaker hammers can be used to destroy road surfaces, excavate stones, and perform other operations that facilitate the laying of new road surfaces or the repair of damaged road surfaces.
    Demolition: When demolishing bridges, dismantling factories, and other operations, breaker hammers can effectively destroy various structures and objects, reducing demolition time and labor costs.

     

Production capacity

The company has a modern production workshop and advanced manufacturing equipment, which provides a reliable guarantee of product quality and production efficiency. We manage production in strict accordance with the ISO9001 quality management system to ensure that each link meets quality standards. At the same time, we also have advanced testing equipment and strict quality control processes to ensure product standardization.

Research and development capabilities:

The company has established a good reputation in the field of scientific research, has a high-quality and professional R&D team, and holds a number of invention patents. Team members possess rich industry experience and professional knowledge and are committed to technological innovation and modernization of excavators and cylindrical equipment.

Keyword:

Hydraulic Breaker Excavator 2-4 Ton

FAQ

Question

Acceptable payment methods?


Answer

30% deposit and 70%payment before deliver

We do not accept installment payments or loans. Payment can be made through bank or personal account.

Question

MOQ


Answer

1PC

Question

Warranty


Answer

1 year or 2000hours

Question

Service


Answer

we can provide customized service including logo, paint,package.

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